RDHX (15° round)
Ground round insert with 15° clearance for copy milling cutters, from Ø5 to Ø12 mm: moulds, 3D surfaces and hardened steels up to 65 HRC.
ISO P
ISO M
ISO K
ISO S
ISO H
Copy milling and profiling
Semi-finishing
★ IT6130 · IT7240 · IT5210
Technical data sheet PDFCutting data, sizes and grades
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Description
Specifications
| Code | Ø IC | S | D1 | AN | APMX | fz (mm/tooth) |
|---|---|---|---|---|---|---|
| RDHX0501MOE | 5 | 1.59 | 2.2 | 15° | 1.25 | 0.05–0.20 |
| RDHX0702MOT | 7 | 2.38 | 2.8 | 15° | 1.75 | 0.06–0.25 |
| RDHX0803MOT | 8 | 3.18 | 3.4 | 15° | 2 | 0.08–0.28 |
| RDHX1003MOT | 10 | 3.18 | 3.9 | 15° | 2.5 | 0.10–0.30 |
| RDHX12T3MOT | 12 | 3.97 | 4.4 | 15° | 3 | 0.12–0.35 |
Dimensions in mm. IC = insert diameter, S = thickness, D1 = hole, AN = clearance angle, APMX = maximum depth of cut (¼ of the diameter). Tolerance H: inserts ground on the diameter for high positioning repeatability. T = cutting edge with reinforcing land, E = honed cutting edge.
Technical data
| Operation | Milling – Copy milling and profiling: 3D surfaces, moulds, pockets, face milling and ramping |
| Shape | Round, single-sided, 15° clearance, ground to tolerance H |
| ISO material | P (steels), M (stainless steels), K (cast irons), S (superalloys and titanium), H (hardened steels) |
| Features | The round cutting edge spreads the load over the whole circumference: it works with the same strength in face milling, copy milling and ramping. The reinforcing land (T) protects the edge in hardened steels up to 65 HRC and in interrupted cuts; grinding to tolerance H ensures positioning accuracy after every indexing. |
| Compatible cutters | INNOT modular heads and shell mills for RDHX (see below), and copy milling cutters with a 15° round seat of the same diameter. |
How many inserts per cutter diameter
Maximum number of inserts per cutter diameter (modular heads up to Ø42, shell mills from Ø42 to Ø80).
| Cutter Ø | RDHX 05 | RDHX 07 | RDHX 08 | RDHX 10 | RDHX 12 |
|---|---|---|---|---|---|
| Ø10 | 2 | – | – | – | – |
| Ø12 | 3 | – | – | – | – |
| Ø15 | 4 | 3 | – | – | – |
| Ø16 | – | – | 2 | – | – |
| Ø20 | – | 4 | 3 | 2 | – |
| Ø24 | – | – | – | – | 2 |
| Ø25 | – | 5 | 4 | 3 | – |
| Ø30 | – | – | – | 4 | – |
| Ø32 | – | – | 5 | 4 | – |
| Ø35 | – | – | – | 5 | 4 |
| Ø42 | – | – | – | 5 | 5 |
| Ø50 | – | – | – | – | 5 |
| Ø52 | – | – | – | 7 | 5 |
| Ø66 | – | – | – | – | 6 |
| Ø80 | – | – | – | – | 7 |
Modular heads for RDHX
Heads with M6–M16 threaded connection for carbide or steel extensions: ideal for deep moulds, where small diameters and high rigidity are needed.
RDHX 05 insert (Ø5) – heads from Ø10 to Ø15 mm
| Cutter Ø DCX | Inner Ø DC | Cutting edges Z | Connection | LF | APMX |
|---|---|---|---|---|---|
| Ø10 | Ø5 | 2 | M6 | 20 | 1.25 |
| Ø12 | Ø7 | 3 | M6 | 20 | 1.25 |
| Ø15 | Ø10 | 4 | M8 | 20 | 1.25 |
RDHX 07 insert (Ø7) – heads from Ø15 to Ø25 mm
| Cutter Ø DCX | Inner Ø DC | Cutting edges Z | Connection | LF | APMX |
|---|---|---|---|---|---|
| Ø15 | Ø8 | 2 | M8 | 28 | 1.75 |
| Ø15 | Ø8 | 3 | M8 | 28 | 1.75 |
| Ø20 | Ø13 | 4 | M10 | 28 | 1.75 |
| Ø25 | Ø18 | 5 | M12 | 28 | 1.75 |
RDHX 08 insert (Ø8) – heads from Ø16 to Ø32 mm
| Cutter Ø DCX | Inner Ø DC | Cutting edges Z | Connection | LF | APMX |
|---|---|---|---|---|---|
| Ø16 | Ø8 | 2 | M8 | 28 | 2 |
| Ø20 | Ø12 | 3 | M10 | 28 | 2 |
| Ø25 | Ø17 | 4 | M12 | 32 | 2 |
| Ø32 | Ø24 | 5 | M16 | 42 | 2 |
RDHX 10 insert (Ø10) – heads from Ø20 to Ø42 mm
| Cutter Ø DCX | Inner Ø DC | Cutting edges Z | Connection | LF | APMX |
|---|---|---|---|---|---|
| Ø20 | Ø10 | 2 | M10 | 28 | 2.5 |
| Ø25 | Ø15 | 2 | M12 | 32 | 2.5 |
| Ø25 | Ø15 | 3 | M12 | 32 | 2.5 |
| Ø30 | Ø20 | 4 | M16 | 42 | 2.5 |
| Ø32 | Ø22 | 4 | M16 | 42 | 2.5 |
| Ø35 | Ø25 | 5 | M16 | 42 | 2.5 |
| Ø42 | Ø32 | 4 | M16 | 42 | 2.5 |
| Ø42 | Ø32 | 5 | M16 | 42 | 2.5 |
RDHX 12 insert (Ø12) – heads from Ø24 to Ø42 mm
| Cutter Ø DCX | Inner Ø DC | Cutting edges Z | Connection | LF | APMX |
|---|---|---|---|---|---|
| Ø24 | Ø12 | 2 | M12 | 32 | 3 |
| Ø35 | Ø23 | 3 | M16 | 42 | 3 |
| Ø35 | Ø23 | 4 | M16 | 42 | 3 |
| Ø42 | Ø30 | 4 | M16 | 42 | 3 |
| Ø42 | Ø30 | 5 | M16 | 42 | 3 |
Dimensions in mm according to ISO 13399. DCX = outer cutting diameter, DC = inner diameter (DCX − insert Ø), Z = number of inserts, LF = functional length from the contact face, APMX = maximum depth of cut. Internal coolant on all heads.
Shell mills
| Insert | Cutter Ø DCX | Cutting edges Z | Bore Ø |
|---|---|---|---|
| RDHX 10 | Ø42 | 5 | Ø16 |
| RDHX 10 | Ø52 | 7 | Ø22 |
| RDHX 12 | Ø50 | 5 | Ø22 |
| RDHX 12 | Ø52 | 5 | Ø22 |
| RDHX 12 | Ø66 | 6 | Ø27 |
| RDHX 12 | Ø80 | 7 | Ø27 |
Cylindrical and Weldon shank end mills available on request for all sizes.
Available INNOT grades
| Grade | ISO | Coating | Composition | Application |
|---|---|---|---|---|
| IT6130 ★ | P · K | CVD | TiN + MT-TiCN + Al₂O₃ | Semi-finishing and roughing of steels and cast irons. High-strength composite coating that balances wear and toughness; post-coating treatment increases insert toughness. |
| IT7240 ★ | M · S | PVD | AlCrN | Milling of difficult materials: stainless steels, superalloys and titanium. High hot hardness, high toughness and resistance to fatigue fracture. |
| IT5210 ★ | P · H | PVD | AlTiN + TiSiN | Milling of hardened steels 50–65 HRC. Coating with high thermal stability and oxidation resistance: withstands the most severe cutting temperatures. |
| IT5220 | P · M · K | PVD | AlTiN + TiSiN | Universal grade for steels, stainless steels and cast irons up to 40–50 HRC. Double-layer coating: strength, toughness and protection against edge chipping. |
| IT7140 | M · S | PVD | AlCrN | Milling of stainless steels, titanium alloys and superalloys. Substrate with special micro-elements: excellent toughness and high-temperature performance. |
| IT5110 | P · H | PVD | TiAlN + CrAlN + TiSiN | Milling of hardened steels 45–55 HRC. Nano-composite coating on an ultra-fine grain substrate: smooth surface, low friction, high nano-hardness and excellent oxidation resistance. |
★ Recommended grade. Other grades are available on request.
Recommended cutting data
Copy milling – cutting speed and feed per tooth
| Material | Hardness | Grade | Vc (m/min) | fz 05 | fz 07 | fz 08 | fz 10 | fz 12 |
|---|---|---|---|---|---|---|---|---|
| P Non-alloy / mild steel | ≤ 180 HB | IT6130 IT5220 |
240 (180–300) | 0.12 | 0.15 | 0.18 | 0.2 | 0.25 |
| P Alloy / quenched and tempered steel | 180–280 HB | IT6130 IT5220 |
200 (160–250) | 0.1 | 0.13 | 0.15 | 0.18 | 0.22 |
| P Tool and mould steel | 280–350 HB | IT5220 IT5110 |
170 (130–210) | 0.08 | 0.12 | 0.14 | 0.16 | 0.2 |
| M Stainless steel | ≤ 270 HB | IT7240 IT7140 |
160 (120–200) | 0.08 | 0.1 | 0.12 | 0.15 | 0.18 |
| K Grey and ductile cast iron | 180–260 HB | IT6130 IT5220 |
200 (150–260) | 0.12 | 0.15 | 0.18 | 0.2 | 0.25 |
| S Titanium alloys | ≤ 350 HB | IT7240 IT7140 |
60 (40–80) | 0.06 | 0.08 | 0.1 | 0.12 | 0.15 |
| S Nickel / cobalt-based superalloys | ≤ 400 HB | IT7240 | 35 (25–50) | 0.05 | 0.07 | 0.08 | 0.1 | 0.12 |
| H Hardened steels | 45–55 HRC | IT5210 IT5110 |
75 (50–100) | 0.08 | 0.1 | 0.12 | 0.14 | 0.17 |
| H Hardened steels | 55–65 HRC | IT5210 | 55 (40–75) | 0.06 | 0.08 | 0.1 | 0.12 | 0.14 |
Guide values with ap equal to 15–25% of the insert diameter. With lighter cuts the chip gets thinner: fz can be up to doubled (e.g. RDHX 10 on hardened steel: ap 0.5–1 mm, fz 0.10–0.24 mm/tooth). Hardened steels: machine dry with compressed air.
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